
Services
Click on any of the following to get more detailed information about that service.
All services are covered by the ISO registration.
| Contract Manufacturing & Packaging | Laboratory Testing | Consulting & Training |
|---|---|---|
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Assemblies Blending & Filling Kits Labeling Passivation Pouch Sealing Process Validation Solvent Bonding Tray Sealing Tube Cutting Ultrasonic Cleaning UV Welding |
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| Cleanroom / Cleanbench Certification | Steam Sterilization | Validation |
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Air Pressure Airflow Measurements Biological Monitoring (Environmental Bioburden) Particle Counts Microbial Management (Evariology)
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Product Compatibility R & D Testing Routine Product Release Validation |
Execution of Validation Lab Testing Project Management Protocol Development Report Generation |
| Product Testing & Inspection | ||
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Deltronic Dimensional Measurement Microscopic Inspections Non-Contact Measurement to Micron Level Seal Integrity Testing -Burst Test (Trays and Pouches) -Dye Test -Peel Test |
Services for validation of re-usable devices are also available.
ISO Certified 13485:2003 ISO/IEC 17025:2005 Accredited
FDA Registered/GMP EN554 Registered
A wide variety of products flow through numerous semi-automated and manual manufacturing lines.
Products include: stainless steel and titanium implants, composite drug delivery systems, tubing sets, kits, catheter products, pharmaceutical manufacturing aids, surgical supplies and implantable micro-chips.
Packaging, labeling, bar coding, boxing and palletizing operations are established for most lines. Packaging includes pouches and trays for gamma, ethylene oxide and steam sterilized products. Upon client's request, Biotest Laboratories, Inc. will interface directly with the contract sterilizer. Small batch steam sterilization may be performed at Biotest Laboratories, Inc.
Cleaning and passivation lines are batch processes which may include the following rinses; alcohol, detergents, USP purified water, WFIr and/or specified HNO3 concentrations.
Process validation is recommended for routine manufacturing. In particular, chemical bonding, packaging, cleaning, passivation and sterilization processes should be validated.
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Biotest Laboratories staff members consult and frequently publish articles on a variety of subjects. Since 2001, 15 articles have been published in the areas of sterilization, validation, process control, and controlled environments.
Types of Consulting Offered:
Gregg A. Mosley, Biotest Laboratories President, has more than 35 years of experience as a microbiologist, chemist, and biochemist. He has served for the Association for the Advancement of Medical Instrumentation (AAMI) for over 25 years and was elected to the Board of Directors in 2004. He is lead instructor for the Industrial Sterilization Course, and Co-chair of both the Biological Indicator Committee and Industrial Moist Heat Sterilization Committee of AAMI.
Gregg served on the editorial board for the international publication Journal of QUALITY ASSURANCE: Good Practice, Regulation and Law and currently serves in a similar capacity for the Institute of Environmental Science and Technology (IEST) Journal and Controlled Environments magazine.
Utilizing the application of Evariology, our consultants have the tools and knowledge to trend organism populations in your controlled environments over time and provide guidance for managing microorganisms throughout your facility.
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Testing includes: particle counts, leak testing, air flow measurements, air exchange calculations, manometer or magnehelic gauge calibrations, and microbiological testing.
A complete test plan protocol can be developed at the client's request. Reports list all raw data, room diagrams, HEPA's and returns, test points, procedures and equipment. Equipment is calibrated and NIST Traceable.
The in-house laboratory allows for faster cleanroom testing results. Microbiology testing may include:
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Current contract sterilization includes: medical devices, diagnostics, drug delivery systems and components. These include routine sterilization for product release, product compatibility studies, sterilization validation, verification studies that mimic hospital cycles for producers of non-sterile products and R & D test cycles.
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The Validation Department assists clients with developing and performing a variety of process qualifications (IQ, OQ, PQ’s), validations and the related testing requirements. Sterilization validation remains the most requested service area for this department and routinely includes ethylene oxide (EtO), steam and gamma systems. Biotest Laboratories works with numerous sterilization subcontractors across the US for terminal sterilization and is located in the same complex as one of the Steris Corporation ethylene oxide sterilization facilities. Additionally, Biotest Laboratories has worked with corporations providing other unique sterilization methods.
Steam validation and sterilization of medical products is provided in-house for devices, diagnostic, drug delivery combination products, liquids and ointment tubes.
Manufacturing processes routinely validated include: cleaning, passivation, assembly, welding, bonding, measurement, inspection, packaging and labeling.
Biotest Laboratories Inc. was developed primarily for medical product test requirements for microbiology, chemistry and bacterial endotoxins. Additional tests have been added. The "Laboratory Testing" list identifies routine analyses and test codes.
Price includes fax of report.
Products requiring manipulation such as extensive
cutting, disassembly, or special handling will incur additional charges.
| Test Code | Test Description |
| BB/05a | TSA & EMB Media |
| BB/05b | R2A & SAB Media |
| Test Code | Test Description |
| BB/01a | Total Aerobes |
| BB/01b | Total Fungi |
| BB/02a | Total Aerobes & Anaerobes |
| BB/02b | Total Aerobes & Sporeformers |
| BB/02c | Total Aerobes & Fungi |
| BB/03a | Total Aerobes, Anaerobes, & Sporeformers |
| BB/03b | Total Aerobes, Sporeformers, & Fungi |
| BB/03c | Total Aerobes, Anaerobes, & Fungi |
| BB/04 | Total Aerobes, Anaerobes, Sporeformers, & Fungi |
| Test Code | Test Description |
| BB/06 | Includes up to 5 devices, 4 extractions per device, (if necessary, inoculation & population verification) and final report |
| Test Code | Test Description |
| BI/01 | Spore Strips – Bacillus atrophaeus (population of 106) |
| BI/02a | < 100 Mini Spore Strips - Bacillus atrophaeus (population of 106) |
| BI/02b | 100 or > Mini Spore Strips - Bacillus atrophaeus (population of 106) |
| BI/03 | Spore Strips - Geobacillus stearothermophilius (population of 106) |
| BI/04 | Self-contained BI's - Bacillus atrophaeus (population of 106) |
| BI/05 | Self-contained BI's - Geobacillus stearothermophilius (population of 106) |
| BI/06a | Challenge Packs - Bacillus atrophaeus (population of 106) |
| BI/06b | Challenge Packs - Geobacillus stearothermophilius (population of 106) |
| Test Code | Test Description |
| BM/01a | Rodac Plates 30-35°C 3 days |
| BM/01b | Rodac Plates 30-35°C 3 days and 20-25° C 2 to 4 days |
| BM/02a | Settle Plates 30-35°C 3 days |
| BM/02b | Settle Plates 30-35°C 3 days and 20-25° C 2 to 4 days |
| BM/03a | Air Impact Plates 30-35°C 3 days |
| BM/03b | Air Impact Plates 30-35°C 3 days and 20-25° C 2 to 4 days |
| BM/04a | Slit-to-Agar Strips 30-35°C 3 days |
| BM/04b | Slit-to-Agar Strips 30-35°C 3 days and 20-25° C 2 to 4 days |
| Test Code | Test Description |
| CB/01 | Cleanbench Certification |
| CB/01 | Multiple Cleanbench Certification |
| CR/01 | Cleanroom Certification |
| Test Code | Test Description |
| GM/01 | Population Verification or Recovery |
| GM/02a | Preparation of Inoculated Threads - Bacillus atrophaeus |
| GM/02b | Preparation of Inoculated Threads - Geobacillus stearothermophilius |
| GM/03a | Preparation of Inoculated Product - Bacillus atrophaeus (population < 1E6) |
| GM/03b | Preparation of Inoculated Product - Geobacillus stearothermophilius (population < 1E6) |
| GM/04a | Organism Gram Stain & Colony Morphology |
| GM/04b | Organism Identification |
| Test Code | Test Description |
| TX/01a | LAL Test - Extract of Individual Device |
| TX/01b | LAL Test - Extract of 4 to 10 Devices Pooled |
| TX/02 | LAL Test - Liquid |
| TX/03 | Sample Dilutions of Extract or Liquid |
| Test Code | Test Description |
| TX/04 | Validation of 3 Lots of Product |
| Test Code | Test Description |
| ML/01 | Preliminary Test (USP) |
| ML/02 | Total Aerobic Plate Count (USP) |
| ML/03 | Total Yeast & Mold Count (USP) |
| ML/04 | Total Coliform (USP) |
| ML/05 | Escherichia coli (USP) Test |
| ML/06 | Salmonella species (USP) Test |
| ML/07 | Pseudomonas aeruginosa (USP) Test |
| ML/08 | Staphylococcus aureus (USP) Test |
| Test Code | Test Description |
| $$MICRO | Additional Charges - Microbiology Services |
| $$CLE | Additional Charges - Cleanbench & Cleanroom Services |
| $$REO | Additional Charges - Residual Testing |
| Test Code | Test Description |
| REO/01 | ETO Headspace - includes first 3 extractions |
| REO/01a | If additional extractions necessary for exhaustion |
| REO/02 | Exhaustive ECH and EG Water - includes first 2 extractions |
| REO/02a | If additional extractions necessary for exhaustion |
| REO/03 | ETO Headspace and ECH & EG Water - includes first 3 ETO headspace extractions and 2 ECH & EG water extractions |
| REO/04 | ETO Water |
| REO/05 | ECH Water |
| REO/06 | EG Water |
| REO/07 | ETO, ECH, & EG Water |
| Test Code | Test Description |
| ST/01a | 1 to 10 Spore Strips |
| ST/01b | 11 to 20 Spore Strips |
| ST/01c | 21 to 30 Spore Strips |
| ST/01d | 31 to 40 Spore Strips |
| ST/01e | 41 to 50 Spore Strips |
| ST/01f | 51 to 60 Spore Strips |
| ST/01g | 61 to 70 Spore Strips |
| ST/01h | 71 to 90 Spore Strips |
| ST/01i | 81 to 90 Spore Strips |
| ST/01j | 91 to 100 Spore Strips |
| ST/02a | 1 to 10 Inoculated Threads |
| ST/02b | 11 to 20 Inoculated Threads |
| ST/02c | 21 to 30 Inoculated Threads |
| ST/02d | 31 to 40 Inoculated Threads |
| ST/02e | 41 to 50 Inoculated Threads |
| ST/02f | 51 to 60 Inoculated Threads |
| ST/03a | 1 to 10 Self-contained BI's |
| ST/03b | 11 to 20 Self-contained BI's |
| ST/03c | 21 to 30 Self-contained BI's |
| ST/03d | 31 to 40 Self-contained BI's |
| ST/03e | 41 to 50 Self-contained BI's |
| ST/03f | 51 to 60 Self-contained BI's |
| ST/03g | 61 to 70 Self-contained BI's |
| ST/03h | 71 to 80 Self-contained BI's |
| ST/03i | 81 to 90 Self-contained BI's |
| ST/03j | 91 to 100 Self-contained BI's |
| ST/03k | 101 to 110 Self-contained BI's |
| ST/03l | 111 to 120 Self-contained BI's |
| ST/03m | 121 to 130 Self-contained BI's |
| ST/04a | 1 to 10 Challenge Packs |
| ST/04b | 11 to 20 Challenge Packs |
| ST/04c | 21 to 30 Challenge Packs |
| ST/04d | 31 to 40 Challenge Packs |
| ST/04e | 41 to 50 Challenge Packs |
| ST/04f | 51 to 60 Challenge Packs |
| ST/05a | 1 to 10 Inoculated Product - Direct Transfer |
| ST/05b | 11 to 20 Inoculated Product - Direct Transfer |
| ST/05c | 21 to 30 Inoculated Product - Direct Transfer |
| ST/05d | 31 to 40 Inoculated Product - Direct Transfer |
| ST/06a | 1 to 10 Inoculated Product - Filtration |
| ST/06b | 11 to 20 Inoculated Product - Filtration |
| ST/06c | 21 to 30 Inoculated Product - Filtration |
| ST/06d | 31 to 40 Inoculated Product - Filtration |
| ST/07a | 1 to 10 Native Product - Direct Transfer |
| ST/07b | 11 to 20 Native Product - Direct Transfer |
| ST/07c | 21 to 30 Native Product - Direct Transfer |
| ST/07d | 31 to 40 Native Product - Direct Transfer |
| ST/08a | 1 to 10 Native Product - Filtration |
| ST/08b | 11 to 20 Native Product - Filtration |
| ST/08c | 21 to 30 Native Product - Filtration |
| ST/08d | 31 to 40 Native Product - Filtration |
| ST/09a | 1 to 25 Product - Gamma Dose Audit |
| ST/09b | 26 to 50 Product - Gamma Dose Audit |
| ST/09c | 51 to 75 Product - Gamma Dose Audit |
| ST/09d | 76 to 100 Product - Gamma Dose Audit |
| Test Code | Test Description |
| PC/01 | Positive Control - Spore Strip Bacillus atrophaeus |
| PC/02 | Positive Control - Mini Spore Strip Bacillus atrophaeus |
| PC/03 | Positive Control - Spore Strip Geobacillus stearothermophilius |
| PC/04 | Positive Control - Self-contained BI's (Bacillus atrophaeus) |
| PC/05 | Positive Control - Self-contained BI's (Geobacillus stearothermophilius) |
| Test Code | Test Description |
| BF/01 | Bacteriostasis/Fungistasis |
| Test Code | Test Description |
| WP/01 | Purified Water - Chemical Tests |
| Test Code | Test Description |
| Manufacturing | Assembly, Passivation, Cleaning, Bonding, etc. |
| Packaging | Pouches, Trays, Bulk, & Special |
| Packaging | Package Integrity - Dye Test |
| Test Code | Test Description |
| MS/01 | Special Handling |
| MS/02 | STAT Charges |
| MS/03 | Consulting Services |
| Test Code | Test Description |
| SSR | Small R&D Load |
| CSS | Contract Load for Product Release |
| $$SS | Additional Charges - Steam Sterilization Services |
| Test Code | Test Description |
| VAL/01 | ETO Sterilization Validation |
| VAL/02 | Gamma Sterilization Validation |
| VAL/03 | Steam Sterilization Validation |
| VAL/04 | Packaging Validation |
| VAL/05 | Cleaning Validation |
| VAL/06 | Reprocessing Validation |
| $$VAL | Additional charges - Validation Services |
Specific test results may not be indicative of the characteristics of any other samples from the same lot or similar lots. Liability is limited to the cost of the tests.
Biotest Laboratories, Inc. provides "Test Request Forms" as part of the vendor/client contract. Disposition of products must be identified on this form. If "SAVE [ ]" is not marked, then following the completion of testing, Biotest Laboratories, Inc. will discard samples. We reserve the right to return all hazardous test samples to the client.
When requested, we will return remaining samples to the client. Additional fees may be incurred plus shipping expenses for the return of samples. Fees vary according to quantity and weight of samples and whether the sample is hazardous.
Validation of testing proceduresUSP procedures for products listed in the USP and other clearly defined test methods (AOAC, ASTM, AAMI, ISO, etc.) are generally considered to be validated. Many other test procedures should be validated for the particular products being tested. It is the client's responsibility to insure that the validation status of test procedures used for products is approved by their internal quality system. The test fees listed in this schedule do not include the procedures validation costs.
Biotest Laboratories, Inc. offers services for validation of test procedures. Please call our department managers to discuss validation issues regarding the test procedures used for your products. The Biotest Laboratories, Inc. Validation Department has primary responsibility for process validation studies.
Conditions of sale, warranty and limit of liabilityBiotest Laboratories, Inc. provides services to its clients on a fee-for-service basis. The only warranty provided is that Biotest Laboratories, Inc. will perform its services with due care in accordance with approved procedures or protocols and generally prevailing industry standards and applicable domestic or international standards and regulations. The only remedy for breach of the warranty will be to require Biotest Laboratories, Inc. to perform the same service over or to be credited for fees paid for the performance of the original test.
Specific test results may not be indicative of the characteristics of any other samples from the same lot or similar lots. Biotest Laboratories, Inc. assumes no responsibility for how a client chooses to use specific test results. Neither Biotest Laboratories, Inc. nor subsidiary companies shall be liable under any circumstances for any amounts in excess of the cost of the tests performed.
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